Silicone Filling Process Workflow & Key Considerations
〖Silicone Filling Process Workflow〗
--- Material Preparation:
Select appropriate silicone material, ensuring its softness, elasticity, and plasticity meet the filling requirements.
Prepare corresponding molds and filling tools based on the garment design specifications.
--- Mold Shaping:
Place the silicone material into the mold and shape it using processes such as heating and pressing.
Trim and polish the molded silicone blocks as needed to achieve the desired shape and size.
--- Filling Operation:
Fill the shaped silicone blocks into the designated areas of the garment.
Securely attach the silicone blocks to the fabric using sewing, adhesion, or heat pressing techniques.
--- Post-Treatment:
Organize and inspect the filled garments to ensure the silicone blocks are firmly and smoothly bonded to the fabric.
Perform additional treatments such as ironing or washing as needed to ensure the garment meets quality and aesthetic standards.
〖Key Considerations in the Silicone Filling Process〗
--- Material Selection:
Choosing the right silicone material is critical, ensuring it is non-toxic, environmentally friendly, and safe.
The silicone must have moderate softness, elasticity, and plasticity to meet the garment's design requirements.
--- Process Control:
Strictly control process parameters such as temperature, pressure, and time during mold shaping and filling operations to ensure the quality of the silicone blocks and filling effect.
Conduct thorough finishing and inspection of the filled garments to ensure there are no defects or imperfections.
--- Wearing Comfort:
While the silicone filling process enhances the garment's visual appeal and functionality, the wearer's comfort and experience must be considered.
Avoid overfilling or improper filling that may cause discomfort during wear.